Alfa Romeo Forum banner

Anyone bypassed the clutch damper?

1.5K views 27 replies 12 participants last post by  IgoRR  
#1 ·
Having strange clutch pedal/feel issues on my 2.5 156, narrowed it down to the clutch damper as replaced everything else. After some searching it appears a few people have bypassed them (and the part is hard to find new). I can get some flexible lines made up but struggling with the union sizes i need. My measuring calipers are reading the threads are 11mm. Thats an odd size as most common are m10 and m12? The plan is to just route a line per the green line. Has anyone done this and can confirm?
Image
 
#3 · (Edited)
@johnlear did this some time ago. He never takes pictures though which would be useful but can detail precisely. He has not been so active of late but I think has been caught in major engine work. I don't remember mention of unusual thread sizes.

Clutch hydraulics are usually 5/16" pipe (7.9mm) rather than the 3/8" (4.75mm) brake pipe size.

Your slave cylinder thread size is M12x1mm. The threads at the pipe junction will be the same size.
 
#6 ·
The clutch damper is just to reduce speed of clutch movement to lessen the strain on the clutch if you release it too quick.

When I did the clutch hydraulics on my brother in law's 916 GTV I removed it and that improved clutch feel greatly.
 
owns 2003 Alfa Romeo 156 GTA Sportwagon
#15 ·
Thanks all, ordering a 15cm long flexipipe with m12 1mm thread male unions on each end, hope it fits!
Male? Isn’t the damper it self with female unions or am I just being very Swedish?
 
owns 2003 Alfa Romeo 156 GTA Sportwagon
#16 ·
I did this on my GT, I don't know if the specs will help though as the GT has a different damper design.

It did make a huge difference to the pedal feel. I had an issue with an inconstent pedal before and this smoothed it right out.
 
#20 ·
Image


My valve and all connections are toast but still functional. I noticed this after removing the battery tray for the first time, have only had the car a few months (05 147TS).

I don't have the ability to service this at the moment by splicing in, but I can take it out and take it somewhere. Maybe the old fittings are salvageable-- is this the only way to proceed? I assume no hose can be purchased without the valve, which would fit both ends (some Alfa or Fiat part for example)?

Incidentally, when I saw this I thought oh great, some random rusted s* to replace, but as I've read up on the improvements (John Lear's AU thread notably), I'm seeing this as an opportunity for an unexpected upgrade!