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A reminder warning - Exploding Steering Fluid/ Frothing and Death Rattle!!!!

9.1K views 24 replies 7 participants last post by  Karl_Shad86  
#1 ·
Hi All,

Help/for future reference:

My 159 2.4 Diesel has had a slight groaning noise when parking for a few weeks. Didn't think much about it beyond making a mental note to get the fluid changed at the next service.

Big mistake

Today noticed a whine when in drive- noticeable only at lower road speed due to tyre noise. First noticied it coming off a motorway. Checked everything with hood up-couldn't figure it out so continued home- on way back it became clear that the noise was coming from the power steering pump.

When I got home- checked under bonnet and turned car off. After switch off power fluid came jetting out the top of the power fluid reservoir (i think it may be a design feature...either that or its just under so much pressure its blown a hole in the cap...)

Opening the reservoir frothy RED fluid.

Just checked the website and discovered the whole wrong reservoir/wrong fluid fitted by Alfa.

Right now one very unhappy bunny- power steering pump is making a heck of a racket and I suspect (hope) that its a gonner.

Trying to get up to speed on all the options (from ÂŁ1,300 alfa full repalcement for a new rack) re Alfa and reconditioned.

My car is out of warranty so get the joy of picking the bill up my end.
:wow:
Any info appreciated at this point.


Particularly - Reccomended reconditioned specialists (In Essex area). Better for new or recon, etc.

For Alfa owners who may not be aware-check your power fluid and if its red it needs to be changed asap.

If your power steering "groans" then its a warning sign and don't think little of it as I did.

Thanks in advance for any input for forum members

And thanks to the site- the info here has been amjorily helpful (although not good news on this occassion)

Bully.
 
G
#2 ·
A guy I know has had the same problem on a 159Ti but not sure of the engine, his problem got worse when the car was switched off as well. There is a very small vent on the top of the power steering cap that should allow this to breathe so the leak is normal, ie not blown a hole in it. I will try to find out what he had done, I think it was a releif valve in the pump, he definately diddn't have a new steering rack. Incidentally my 147 has red fluid and has so far done 114,000 miles with no problems? Is this just a known 159 problem?
 
#3 ·
Thanks Rhet- that's good to know.

I'd be hopeful that the pump/rack are saveable. But that said- when I bought the Alfa I knew it was not the most reliable of brands.

Although with further reading it may be that the reservoir will have to go with the new pump/rack - from the forum it seems that the wrong type were fitted in some 159's from the factory.

Re the red fluid-not an expert on this by any means but again from the forum it seems that the red fluid is the incorrect grade and is not protecting the system as it should. The fluid should be the green type (I presume this is if your getting it serviced at Alfa) or a modern day equivelent fluid.

Appreciate your offer of more info-would be grateful.

At this stage the net is throwing steering specialists in Bristol up at me all the time. Too far away from me-need something local.

Bully.
 
#5 ·
I never got to the bottom of this.
I have red fluid in mine, and I talked to an Alfa specialist and he had never heard of the red/green debate.
Also on here, I'm sure several people said that red fluid is okay on anything from 2007 (?) onwards.

This subject came up a lot in the winter months.
There were some reports of people replacing a 'rod' or something, rather than the whole rack.

I'd love to get a definitive answer, because I get a really horrible grinding noise for about 5 to 10 seconds if I start my car at temperatures less than 6C (according to the temperature on the dash).

What kind of groan did your steering make?
I hear a kind of rubbing noise when manouvering (partking etc), but never when driving.
It's like a really low rumbling sound.
 
#6 ·
Benskia,

Got the info re the power fluid from this site-and given that the people who posted were further along this road then I am at the mo-I've just accepted their advice and repeated it.

Can't comment much on if they were right or not- but my car is an 07, and it has the red fluid and its exhibiting the same things as those who had to have rack.pump repalcement.

It would be good if its just a small part that needed replacing-the fluid was frothy and spurting when i switched the car off earlier and I assume its the sign that a seal has gone. But the noise seems to be lound like a bearing having gone in the pump.

Re your noise- sounds pretty much like mine. Before today I noticed a slight whine when parking. On occassions the steering wheel felt just a tad notchy and seemed to maybe rumble in my hand when turning very tight whilst parking (lock to lock stuff) Put it down to needing new tyres-which it got a set of 4 fresh contact 2's just 3 weeks ago.

Just assumed it needed fresh fluid-but today the first thing I noticed was that there was a whine-as the accelerator was pressed. And then when I checked it at rest- moving the steering wheels produced a real grinding/whining/rumbling sound.

The belt around the pump obviously revolves with the rate of revs of the engine- but the tyre noise (and the radio being on) masks it at anything above 35ish.

I'm sure the in-drive whine has not happened until today.

So far no luck in finding anyone close at hand to check over the system.

Bully
 
#8 ·
I had a whine in mine, only when virtually at standstill and would disappear when driving. Turned out it's a valve inside the reservoir, nothing to do with colour of fluid or steering rack or pump. Had it replaced last year, no problems since. Mine's an 06 model. The reservoir has a breather on the top of the cap. Replacement cheap and easy.
 
#15 ·
Don't worry - not trying to-just repeating the info on the forum that is repeated in most of the topics re this issue.

Also no idea about the "wrong" reservoir claims-but several forum members have been told the same think and purchased a different type according to their posts.

All I can go by is what they have said.

Re the grinding noise- checked her earlier today and simply don't think it can be anything but the pump that has gone. Sound is grinding metallic ring coming from pump, increasing with revs or with turning the wheel.

Whine very noticeable this morning-but does not get any worse/better then when warm.

Fluid level still near max-which is a relieve-seems like no leak. Couple of people have stated it will be a cheap easy fix-which is good news. Spent enough on her since she was bought.

Will be trying to arrange her to go to a steering specialist asap-just not located anyone nearby that seems to do it.

Bully
 
G
#16 ·
I think these are 2 issues:

PAS check/relief valve : whining noise and spitting fluid out the breather.
(Only heard after starting car and then turning steering wheel for the 1st time.)


Warn rack/rod ends: Graunching/grinding at certain points when turning the wheel.
 
G
#17 ·
from 4130 1 261 MA POWER STEERING PUMP
Noisy - Service Solution (spider/brera so I dont know if its 159 as well)

- When this problem is reported and confirmed, reassure the customer that it can be solved by replacing the
power steering oil (Tutela GI/E) with new Tutela GI/R type oil (recognizable as it is green) and on the 3.2 V6
versions only, the power steering oil reservoir.
Implementation, for the 3.2 V6 versions only, of a new power steering oil reservoir.
 
#21 ·
Hi All,

Not a member of you tube I'm afraid-and not technically minded to record footage an "upload" but my noise is far louder and more grindy then that you tube clip.

UPDATE:

Took my car to my Alfa specialist and its diagnosis-Pump Failure. I'm awaiting price of a new pump-but its suspected to be above ÂŁ300.

I figured it had to be-no way a relieve valve could be causing such grating from the pump itself.

Driving it there- the car had a "floaty" feel to its steering on some corners and its quite unerving as it feels like the front wheels are going in different directions. Then the power assist will fade on another corner and its a heave to get it ti turn.

The first thing he did after looking at it?...tell me -and I quote "you know these things came out of the factory with the wrong fluid in don't you?"....

Thanks to all for their thoughts and forum diagnostics-they really were all appreciated.

My view-having had it happen is- if your hearing ANY sounds/getting any similiar symptons of notchy/grindy/floaty steering- get the fluid refreshed asap. Get some new modern fluid. Your call if you want red, white, blue or green.

Obviously just a suggestion after spending ÂŁ1k on her this month -shame it could not have been on a remap!

Regards all,

Bully
 
#24 ·
Hey Karl, that sounds like the symptoms leading up to my reservoir failure.

About 4 weeks after I noticed what you describe I got the full on moaning and screeching from the pump. What happened to me was the net filter inside the reservoir breaks from its mounting and then the fluid has no resistance into the pump, the pump gulps in the fluid which in turn becomes mixed with air making the fluid frothy.

I think it was ÂŁ120 at my indie garage to replace the reservoir?