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Is your door locked shut with
a central locking problem? - Then read on to find out
how one member resolved this issue, fire away daKlone!!!
Just to mention that this is the way I got my driver's
door open when the central locking motor failed with
the door locked on my 1992 155 2.0TS.
Whether or not the procedure is the same for a later
car or if indeed it's the best way to go about this
job, I don't know, but it worked for me. My local Alfa
dealer wanted £60 to 'have a look', so I thought
I'd give it a go. Sorry to say that I don't have a camera,
so there are no instructional pictures, but it's not
too bad to do. Suffice to say, follow these instructions
at your own risk, I'm not responsible for any damage,
death or general mayhem caused!
Tools you will need:
Stubby Phillips screwdriver;
Phillips screwdriver;
13mm 1/2" drive socket, short extension bar and
ratchet;
10mm socket, short extension bar and ratchet;
Medium Flat-Blade screwdriver;
5mm and 3mm Allen Keys;
Small pair of pliers.
1. I didn't bother, but if you're nervous about that
kind of thing, disconnect the battery before you start.
2. Remove the trim from around the base of the seat.
It is held in place by Phillips screws in the side (just
under the seat pad angle lever) and back. You will need
a 'stubby' screwdriver for the side one, since there
isn't much room between the seat and the door.
3. Slide the seat fully forward on it's runners, and
take out the two seat retaining bolts at the back.
4. Slide the seat fully backward on it's runners and
take out the two seat retaining bolts at the front.
5. Take out the seat by leaning it back and feeding
it out of the rear door, making sure to disconnect the
seatbelt warning lamp cable that runs from under the
seat to the car loom.
6. Remove the three Phillips screws from the door pocket.
7. Carefully lever out the circular armrest trim insert,
and remove the Allen-head bolt behind it.
8. Pull the interior door handle, and remove the Allen-head
bolt from behind it.
9. Carefully prise out the entire door handle / window
switch plate out, and disconnect the wiring from the
switches.
10. Disconnect the operating cable from the door handle
by carefully removing the small brass 'strap' that retains
the cable, and then pulling the end of the cable out
of it's little recess. You can now remove the end of
the wire from the handle itself.
11. Undo the two bolts that are revealed behind the
door handle, that bolt the door card to the door.
12. Carefully prise out the black plastic triangle
that covers the fixing screws for the wing mirror.
13. Remove the three Phillips screws that hold the
wing mirror and vent tube. You won't be able to pull
the vent tube out, but unbolting it now will prevent
it from breaking when you pull the door card off (the
voice of experience speaking!). Be careful, as once
these bolts are removed the wing mirror is only held
on by the adjuster wires.
14. Unscrew the door lock pull 'blob'.
15. This is where things get a bit brutal. Basically,
you now have to pull the door card out. All that is
holding it are the normal plastic plugs, but it takes
a bit of pulling!
It's difficult to describe, but you need to pull it
straight away from the door, but lift it over the door
lock pull wire at the same time.
Watch the vent tube that you undid earlier, as this
will fall off when the card comes off.
16. With the door card off, you can undo the nuts and
bolts that hold the door interior frame on. Be careful,
as a couple of the fixings in the middle of the door
hold the window glass. Nothing should move far enough
to break, but be careful all the same.
17. Once these are removed, you should be able to move
the frame out of the way and carefully remove the plastic
moisture screen.
18. Remove the sort plastic bar that goes from the
door lock module to the lock barrel. It's just a ball
and socket at the lock barrel end.
19. Remove the wiring from the door lock module.
20. It gets brutal again now. I drilled out the pins
that hold the lock module together, and simply turned
the gears inside by hand to undo the door. Of course,
this means that you will need a new door module. I got
mine secondhand for around £35.00 GBP
21. With the door open, you can unbolt the three bolts
that hold the door lock module on from the outside as
normal.
22. In finest Haynes tradition, refitting is the reverse
of removal! Be careful to line the little plastic plugs
up nicely before 'smacking' them home, as they are quite
easy to bend.
So there you have it - lets hope you never need to do
it!
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