Callaway Alfa Romeo GTV6 Restoration Project
"Our advice is don't race this car if you hate losing"

(Red Items: Engineer Greg Armstrong) - (Blue Items: Mr. Ramon Aguayo)

  A-Upgraded Items / Motor Bottom End Price (In US Dollars)

 

Total Labour Costs (Body, Interior & drivetrain)

14,853
1 J E pistons,rings lite pins Machine the  block, lighten shot-peen rods 1910
2 CERAMIC coated JE Pistons/moly bonded

 

3 Gaskets, main and rod bearings, thrust washers 392
4 Set rod bolts 50
5 Rebuild engine, blueprint complete, 0 ring liners 2400
6 Install engine,wire tech1 map for engine 480
7 Synthetic Anti Freeze additive added 50
8 Turbo Oil lines-stainless steel braid 200
9 Crank-machined lightened for better hydrodynamics 300
10 Rods, lightened & machined, many grams lightened 285
     
  B - Motor Top End
Price $

1 Port,polish, machine 3 angle valve job, surface heads 200
2 Cams-mild w/no overlap (Custom “S” grind) 5° lift 600
3 ARP Head/Block Tempered Studs 100
4 Head Gasket-high end non-metallic 200
5 Steam clean engine compartment/hood/firewall 100
6 Thermotec aluminized heat barrier matting installed 75
7 Valve Covers painted crinkle red, “Alfa Romeo” silver 100
8 Magnecor 8.5 wires (if needed) red 125
9 Red Vacuum hoses - replace all 47
10 NGK Iridium plugs 100
11 Porsche bypass Blowoff/ valves, 2 90
12 New stainless valves NEW larger 200
 
C - Cooling& A/Conditioning System/Turbos
Price $

1 IHI Turbo Water jackets – connected to water pump 120
2 Oil cooler (recirc) H2O-oil, remote oil filter Approx. 700
3 Alloy Radiator – installed and modified 350
4 Spal Radiator Fans - installed 200
5 Aircraft grade clamps for connection fr. plenum to motor 125
6 Callaway intercooler custom built, painted crinkle red 220
7 Thermostat -  low temp installed 65
8 Red Vacuum/Water hoses - replace where necessary 47
9 Milano  A/C compressor – rebuilt & installed 135
10 IHI Turbos installed 1000
11 Transaxle cooler 200
12 AC new condensor, more efficient model installed 225
   
D - Electronics /Ignition - Interior Trim Price $

1 Electromotive TEC-II System -  install 2205
2 HKS Turbo Timer - install 150
3 Split Second Air-Fuel ratio meter -custom install in tach 125
4 MOMO Carbon Tuner red racing pedals 69
5 Exhaust temp & charged temp meters –IN DASH 100
6 Fuel Pressure mechanical gauge 100
7 BMW 735I 165amp alternator installed 200
8 3 current meters moved to A-pillar driver side mounted 125
9 Leather upholstery (red/ black) w/Callaway” embroidery 2000
10 AutoLoc-Alarm, remotes, & PWR DOOR LOCKS install 350
11 MOMO Race suede/leather steering wheel/hub 300
12 MOMO Cobra alloy shift knob/polished 60
13 Custom upholstered shift boot, BLK leather, red stitch 40
14 GTV6 Speedo guts, Speedometer- installed in transaxle 60
15 Alpine IVA-C800, CD chgr, SoundStream Amp DVD-NAV 1700
16 MOMO Polk Audio Component Skrs/ SubWoof 900
17 NEXTEL Phone Kit 75
18 Headliner, custom “grey” headliner felt 300
19 Carbon Fiber custom trim (frnt / rear) 290
20 Conrero alloy brake handle 75
21 Conrero red stitch/black leather brake handle boot. 75
   
E - Fuel System Price $

1 Custom injectors, 340hp @ 85% (R&C Injectors) 450
2 Fuel Pressure Regulator – high end 100
3 K & N high flow pie air filter/intake system 200
4 Stainless braided hoses - replace where necessary 280
5 HiPo ABD fuel filter 75
6 Fuel Pump 135
   
F- Transmission Price $

1 “Platinum” Transaxle- rebuilt, lightened gears, installed 1100
2 “Platinum” Isostatic Shifter- rebuilt & installed 125
3 Synthetic transaxle fluid installed 70
4 Machine Flywheel -%25 lighter installed 100
5 Transaxle mounts replace all 3 110
6 Center Support Bracket 30
7 Hand Brake Cable (new) 40
8 Labor removal of motor/transaxle/motor disassembly 337
9 Twin Disc Kevlar clutch 900
10 Transaxle bead blasted and painted alloy finish 280
11 Transaxle cooler 250
   
G - Exhaust Price $

1 3 Inch alloy- Stainless Exhaust System throughout 1200
2 3 Inch Aluminized steel Exhaust System
3 Catalytic Converters removable by hand tools 50
4 Headers – Equal length 316 stainless steel custom fab 750
5 Turbo Down Pipe- 316 stainless steel custom fab 750
6 Borla/Stebro Rear Exhaust Section – 3 Inch 175
7 MOMO DTM Twin Tail Pipe Tips-chrome 100
   
H - Body / Exterior Price

1 Zender Kit – professional install 1150
2 Racing Fuel Filler Cap Kit - install 150
3 Prep GTV6 Body for paint 2000
4 Full Enamel Silver Paint job / special primer/additives 6000
5 Aluminized Heat barrier matting in engine bay installed 300
6 CIBIE Yellow Euro Front Lights (inside lights) 171
7 High Watt Light relay -  installed 10
8 CIBIE H-4 light housing w/ blue Xenon charged bulbs 170
9 Zender rear Spoiler 500
10 Antenna-rear roof & whip Euro style 100
11

HID/Xenon Philips system (real hi intensity discharge)

850
12

Conrero enamel Badge installed in front

150
13

Autodelta enamel Badge installed in front

75
     
 

I - Brakes and Steering

Price $

1 OMP Cast/holed gas slotted Rotors –bought & installed 300
2 Steel Braided Brake lines 100
3 OMP Carbon Brake pads front/back 100
4 Brake Booster painted crinkle red, BMW 735I retrofitted and  installed 100
5 Powder coat calipers front (orange-red) Rear rotors cadmium gold plated 200
6 Install Milano Power steering system 270
     
  J - Suspension Price $

1 AVO British Adjustable Shocks (4) 480
2 Zagato suspension bushing upgrades 75
3 Spherical Drop Links (front) swaybar additions 25
4 Zagato Castor Arm conversion (2) 75
5 OMP Progressive Rate Springs (2) rear 130
6 A-Arm bushings new 60
7 Poly bushings for Swaybar (red) 50
8 Spherical/Adjustable Bearings Watt Links (rear) 50
9 Torsion bars/ Shankle medium high performance 75
10 Sway bars Shankle, high performance 50
11 de Dion rear bars refinished, painted 90
12 Shankle camber adjusters/ alloy 20
13 New custom swaybar links in back/ new front 150



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