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Old 22-08-2007   #1 (Post Link)
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1600 GT Junior Brakes

Brakes are sticking on after braking and when de-accelerating the servo is giving additional help with braking without pressing pedal. Could the master cylinder piston not be returning to rest position or is there a spring in the system that returns the piston that may be broken or lost its stiffness? Any ideas?
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Old 22-08-2007   #2 (Post Link)
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Re: 1600 GT Junior Brakes

Are you sure the servo boost the sticking brakes?
First check what wheels gets hot, if only one is hot you have at sticking caliber or internally colapsing brake tube, or if a rear wheel, at sticking handbrake mecanishm.
If all wheels are hot, fronts more than rears, the master cylinder is at faulth.
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Old 22-08-2007   #3 (Post Link)
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Re: 1600 GT Junior Brakes

I wrestled with this problem for ages, everything pointed to the Servo and I changed it hoping to solve the problem, it didn't

In truth it could be any of the following;

Servo, leaking vacuum.

Faulty (or non existant in my case) nonreturn valve in the Vac pipe to the servo

Collapsed rubber pipe which links the two halves of the servo, or the two seperate servo's in a dual circuit car.

Collapsing flexi hoses to front calipers and rear axle

Sticking calipers

BUT and I reckon most likely, faulty master cylinder, yes there is a spring which returns the piston and the piston seals can make it all stick, it needs to be adjusted so that there is some movement of the pedal before it activates the cylinder, if not as the cylinder moves back it takes up all the slack and the pedal will always be dragging the brakes.
If you try adjusting it and it doesn't solve the problem, you might need to look to replacing the cylinder.
How old is the current M/C?, if it's an old one it could be life expired, but don't rule it out if it's new, because there is a faulty batch of pattern cylinders which are giving many people a lot of headaches. I had exactly the same problem and it eventually came down to one of those faulty cylinders, very frustrating.

Good luck, and search about a bit on the forum for 105 brake problems, it's common, too common!!
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Old 25-09-2007   #4 (Post Link)
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Re: 1600 GT Junior Brakes

Thanks for the advise, I changed the discs, callipers and pads, blead the system right through and still the brakes grabbed then I changed the servo, the brakes now work correctly. The original servo was gummed up.
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