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Old 04-03-2007   #1 (Post Link)
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Help Spider S3 Workshop Manual

I bought at great cost a workshop manual for my newly aquired S3 Spider 1988. Never having owned an Alfa before and wanting to do as much work on it as possible I thought that a workshop manual would be a good investment! My job for today was to get the air cleaner and carbs off so out came the manual only to find that the manual only covered the injected engines and my engine had Webers!!!!!
Does anyone know if a manual for an earlier Spider would cover the carbs?
It would be a shame to have to buy another complete manual just for one small section. Anyone out there with an earlier manual willing to photocopy the relevant section. Only too willing to pay for any costs involved.
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Old 04-03-2007   #2 (Post Link)
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Re: Spider S3 Workshop Manual

Thats a puzzle, the only manual I know of for the 105's covers carb cars, which one is it?.

Try looking for the brooklands one;

http://www.amazon.co.uk/Alfa-Romeo-1...031046&sr=1-10

It's not brilliant but it's the most widely available.

Why do you want the Carbs off by the way?.
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Old 04-03-2007   #3 (Post Link)
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Re: Spider S3 Workshop Manual

The manual i bought was from Mercian Manuals covering the S3 Spiders but I have just noticed on their sales receipt it is described as for the 'Alfa Romeo 2000 Spider S3' which is of course injected.

I have seen the Amazon advertised one but as the one I bought was £34 I thought it might cover everything I should need!

I want to get the lower part of the air cleaner off to give access to the inner wing area. There appears to be 2 bolts on the underside which I can just see with a torch and mirror but can't reach so I was wondering if it was just as easy to lift the carbs off.
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Old 04-03-2007   #4 (Post Link)
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Re: Spider S3 Workshop Manual

I suppose it depends which Air cleaner an S3 has, is it the long black tubular type?.
The top unclips, but the lower half is fixed with a group of nearly impossible to reach screws underneath and a couple on top too, these double up with the crab prop.
I'm assuming it's all similar to my Coupe.
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Old 05-03-2007   #5 (Post Link)
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Re: Spider S3 Workshop Manual

Yes its the long black tubular type. The top half and filter are no problem, its the screws underneath. The carb prop between the carbs also seems to be loose at the bottom end once unbolted from the lower half of the air filter. This was why I wondered if it was just as easy to take the off the carbs and air filter as one unit but the lower manifold bolts also seem to be impossible to get to!
Have you ever taken your carbs or lower air filter off?
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Old 05-03-2007   #6 (Post Link)
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Re: Spider S3 Workshop Manual

Originally Posted by TANKMAN104C View Post
Yes its the long black tubular type. The top half and filter are no problem, its the screws underneath. The carb prop between the carbs also seems to be loose at the bottom end once unbolted from the lower half of the air filter. This was why I wondered if it was just as easy to take the off the carbs and air filter as one unit but the lower manifold bolts also seem to be impossible to get to!
Have you ever taken your carbs or lower air filter off?
I've had the carbs off a couple of times, and the lower air box on a number of occasions. The inner wing of mine is so close to the lower screws on the airbox that it's practically impossible to reach them, but mine is a 1750GTV with a later 2000 tubular box, 2000GTV's had slightly differant inner wings to give clearance, so I suspect a Spider has too. In truth out of the four lower screws I only ever fit one and rely on the upper ones to hold it, it seems to work.

Once you have the airbox off, taking the carbs off isn't too bad, but you might need to change the mounting rubbers especially if your carb prop bush is knackered (thats why it feels loose at the bottom end) as the prop prevents too much movement of the carbs. Check the carb mount rubbers by running the engine then moving the carbs about with your hand, if you can here it sucking air and the engine change pitch your rubbers are shot. Another method is to spray WD40 about and listed to see if the engine pitch changes as it sucks some in through the cracks in the rubbers.

If you do have to change the mounting rubbers you will need to take the manifold off which means draining out most of the coolant The inlets are water cooled) and then fiddling around trying to unscrew the ten (I think) fixing screws holding it to the block. Changing the prop bush isn't much of a job, just unscrew it from the engine mount, cut the old bush out and press the new one in in a vice.

It's a fiddly job but not too bad maybe three or four evenings work.

Have a good look at the Engine mount while you are down there, if it needs doing you might as well while the carbs are off as it's a pig to get at if they are still on. Also have a good luck at the condition of the mounting for the top suspension arm, it's a rust trap and you can't see it with the carbs in place. I think the Spider will be the same as the Coupe in this respect, but someone will correct me if I'm wrong.

Good luck and happy spannering, don't worry too much about the workshop manuals, they are that much good anyway, nowhere near as good as the Haynes ones.

PS if you are a in the UK have you thought of joining the owners club, the Forum is brilliant for technical advise a sort of online personal workshop manual with at least two of the professional 105 experts regularly contributing .
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Old 05-03-2007   #7 (Post Link)
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Re: Spider S3 Workshop Manual

Thanks very much for all that info. I must have another go but it looks like a very difficult job with little or no clearance or maybe my hands are too big!!
I am in the UK (down in not so sunny Dorset). When you refer to the owners club, do you meanthe Alfa club or is there a Spider owners club?
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Old 05-03-2007   #8 (Post Link)
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Re: Spider S3 Workshop Manual

my small hands make the job easier. Hubby has trouble with my alfa with his big hands.
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Old 06-03-2007   #9 (Post Link)
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Re: Spider S3 Workshop Manual

I might borrow your little hands sometime
By owners club, I meant the 'Alfa Romeo Owners Club'. http://www.************
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Old 06-03-2007   #10 (Post Link)
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Re: Spider S3 Workshop Manual

Hi Classicgal93
I wish I could borrow your little hands but you would have a long way to travel just to get them dirty! I might try and persuade my wife.....

Hi Mitch
Thanks again for all your help, I will have a closer look this weekend. I wondered about the AROC but felt it was a little expensive to join but you think it might be worth it. Their club magazine seems to get good reports also.
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Old 06-03-2007   #11 (Post Link)
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Re: Spider S3 Workshop Manual

It's worth it for the forum alone, it''s way better than AO for advise on the old stuff.
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Ok that will get me banned
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