variator problem

[alfamate]

I've changed the repair kit for the variator, because it hadadiesel noise when starting the engine.
After I started the engine whit the repair kit mounted, the diesel noise had gone, but when I'm accelarating the engine, at about 2000rpm a very bad noise appears.
when I disconect the actuator for variator, the noise is gone.
Whit the actuator for the variator discconected the engine runs good.

can some help me whit a scheme for variator disassembly?

Thanks!

[Pujazuba]

Did you use the correct cam lock tools?

[alfamate]

Yes , I used the correct cam tool.
But if so, what happens if you don't use the correct cam tool?
And when I disassemdly the variator I found a small gear behind the piston and i don't now the exact pozitions af it.
Can you help me whit some foto, how is the correct oreder of reassembly the variator (shaft, spring, piston, washer)?
Tanks!

[Pujazuba]

The cam variator

http://www.alfabbs.fi/images/projekt...%20asennus.pdf

[biffa]

There is insufficiency oil feeding the variator or the seals you have used in the kit are letting oil past reducing the oil pressure.. I had similar i replaced the variator...

[unquestioned]

Google Translate

Translated version, not easy to follow but easier.

You'd have been better off replacing the variator, now you have to go through the whole process again.