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Re: Ah well, at least it's not the stepper motors! 164 heat...
I'm slightly confused here. You mention the temperature control flap but then talk about taking the distribution drum out???
As far as I can remember, the temperature is controled by a flap with an arm on it as you describe. It shouldn't have any appreciable resistance to it at all.
The distribution is controlled by a drum and there is a "T" shaped drive to it from the stepper motor which just pushes into a "T" shaped hole in the end of the drum. I've had the plastic split on one of those before and if you can retrieve the broken bit, you can do a good fix by epoxying a bit of copper central heating tube round the broken plastic bits to hold them together.
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